{"id":406287,"date":"2026-04-08T10:56:34","date_gmt":"2026-04-08T10:56:34","guid":{"rendered":"https:\/\/steykmp.com\/project\/leach-plant\/"},"modified":"2026-04-24T10:08:08","modified_gmt":"2026-04-24T10:08:08","slug":"leach-plant","status":"publish","type":"project","link":"https:\/\/steykmp.com\/en\/project\/leach-plant\/","title":{"rendered":"Leach plant"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; disabled_on=&#8221;off|off|off&#8221; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#000000&#8243; custom_padding=&#8221;||0px||false|false&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; custom_padding_last_edited=&#8221;on|tablet&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#000000&#8243; custom_padding=&#8221;4px||151px||false|false&#8221; custom_padding_tablet=&#8221;50px||||false|false&#8221; custom_padding_phone=&#8221;50px||||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row custom_padding_last_edited=&#8221;on|desktop&#8221; admin_label=&#8221;FBlurb V18 &#8211; Five &#8211; Row&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;1170px&#8221; custom_padding=&#8221;||||false|false&#8221; custom_padding_tablet=&#8221;||30px||false|false&#8221; custom_padding_phone=&#8221;||30px||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text admin_label=&#8221;FBlurb V18 &#8211; Five &#8211; Text &#8211; Collaborative solutions<br \/>\nfor your business&#8221; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;57a2d311-b318-4b1e-9e00-5caa32fe9e75&#8243; header_font_size=&#8221;55px&#8221; hover_enabled=&#8221;0&#8243; header_font_size_tablet=&#8221;48px&#8221; header_font_size_phone=&#8221;38px&#8221; custom_css_main_element=&#8221;padding-bottom:0;&#8221; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<h1>Biogas Treatment and Washing Plant for Livestock Waste Valorization<\/h1>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; column_structure=&#8221;1_4,3_4&#8243; border_color_all=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243; locked=&#8221;off&#8221;][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;1_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_heading_font|600|||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; text_font_size=&#8221;19px&#8221; text_line_height=&#8221;1.1em&#8221; text_letter_spacing=&#8221;1px&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]Project Description[\/et_pb_text][\/et_pb_column][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;3_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_body_font||||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]<\/p>\n<p>Integral design of a biogas purification plant derived from slurry fermentation. The system consists of a set of large-scale tanks manufactured in <strong>Glass-Fiber Reinforced Polyester (GRP<\/strong>), interconnected by a complex network of piping for the recycling and regeneration of filtering material across different washing stages. <\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; column_structure=&#8221;1_4,3_4&#8243; border_color_all=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243; locked=&#8221;off&#8221;][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;1_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_heading_font|600|||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; text_font_size=&#8221;19px&#8221; text_line_height=&#8221;1.1em&#8221; text_letter_spacing=&#8221;1px&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]Industrial Sector [\/et_pb_text][\/et_pb_column][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;3_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_body_font||||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]Renewable Energy \/ Waste Treatment (Biogas and Environment).[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; column_structure=&#8221;1_4,3_4&#8243; border_color_all=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243; locked=&#8221;off&#8221;][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;1_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_heading_font|600|||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; text_font_size=&#8221;19px&#8221; text_line_height=&#8221;1.1em&#8221; text_letter_spacing=&#8221;1px&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]Technological Challenge [\/et_pb_text][\/et_pb_column][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;3_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_body_font||||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]The primary challenge was to ensure a completely homogeneous flow distribution of gas inside the reactors to maximize filter bed efficiency. At a constructive level, it was necessary to design complex internal compartments and integrated access structures within the GRP tanks\u2014a material requiring highly precise stiffness calculations and mechanical joints to prevent deformation under load.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; column_structure=&#8221;1_4,3_4&#8243; border_color_all=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243; locked=&#8221;off&#8221;][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;1_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_heading_font|600|||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; text_font_size=&#8221;19px&#8221; text_line_height=&#8221;1.1em&#8221; text_letter_spacing=&#8221;1px&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]Development [\/et_pb_text][\/et_pb_column][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;3_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_body_font||||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]<\/p>\n<p><strong>Parametric 3D modeling<\/strong> was carried out with SolidWorks, integrating all internal components and the piping architecture. Parallelly, a <strong>Computational Fluid Dynamics (CFD) simulation<\/strong> was developed to analyze gas behavior upon entering the tanks, allowing for the optimization of diffuser geometry to ensure gas hits the bed uniformly without preferential channeling. Finally, detailed construction plans were generated in <strong>AutoCAD<\/strong>, strictly adapted to the client\u2019s manufacturing specificities and sector quality standards.  <\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; column_structure=&#8221;1_4,3_4&#8243; border_color_all=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243; locked=&#8221;off&#8221;][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;1_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_heading_font|600|||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; text_font_size=&#8221;19px&#8221; text_line_height=&#8221;1.1em&#8221; text_letter_spacing=&#8221;1px&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]Result [\/et_pb_text][\/et_pb_column][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;3_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_body_font||||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]Generation of a set of plans to build a high-efficiency washing plant that guarantees biogas purity for subsequent energy use. Thanks to the prior simulation, the risk of dead zones inside the reactors was eliminated, extending the filter material&#8217;s lifespan and reducing maintenance costs. The technical documentation facilitated deviation-free manufacturing and assembly, meeting the most demanding technical requirements of the installation.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; width=&#8221;85%&#8221; max_width=&#8221;90%&#8221; global_colors_info=&#8221;{}&#8221; custom_margin=&#8221;50px|auto||auto||&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_code _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<style type=\"text\/css\">\n#foogallery-gallery-404171 .fg-image { width: 300px; }<\/style>\n\t\t\t<div class=\"foogallery foogallery-container foogallery-carousel foogallery-lightbox-foogallery fg-carousel fg-ready fg-light fg-border-thin fg-shadow-outline fg-loading-default fg-loaded-fade-in fg-caption-hover fg-hover-fade fg-hover-zoom\" id=\"foogallery-gallery-404171\" data-foogallery=\"{&quot;item&quot;:{&quot;showCaptionTitle&quot;:true,&quot;showCaptionDescription&quot;:true},&quot;lazy&quot;:true,&quot;template&quot;:{&quot;maxItems&quot;:5,&quot;scale&quot;:0.12,&quot;gutter&quot;:{&quot;min&quot;:-20,&quot;max&quot;:-20,&quot;unit&quot;:&quot;%&quot;},&quot;autoplay&quot;:{&quot;time&quot;:2,&quot;interaction&quot;:&quot;pause&quot;},&quot;centerOnClick&quot;:true,&quot;align&quot;:&quot;center&quot;,&quot;activePosition&quot;:&quot;center&quot;}}\" data-foogallery-lightbox=\"{&quot;thumbs&quot;:&quot;bottom&quot;,&quot;thumbsCaptions&quot;:false,&quot;thumbsBestFit&quot;:false,&quot;thumbsSmall&quot;:false,&quot;thumbsCaptionsAlign&quot;:&quot;default&quot;,&quot;info&quot;:&quot;bottom&quot;,&quot;infoVisible&quot;:true,&quot;infoOverlay&quot;:true,&quot;infoAlign&quot;:&quot;default&quot;,&quot;transition&quot;:&quot;fade&quot;,&quot;hoverButtons&quot;:false,&quot;fitMedia&quot;:false,&quot;noScrollbars&quot;:true,&quot;preserveButtonSpace&quot;:true,&quot;buttons&quot;:{&quot;fullscreen&quot;:true,&quot;info&quot;:true,&quot;thumbs&quot;:false},&quot;video&quot;:{&quot;autoPlay&quot;:true}}\" style=\"--fg-title-line-clamp: 0; 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The system consists of a set of large-scale tanks manufactured in Glass-Fiber Reinforced Polyester (GRP), interconnected by a complex network of piping for the recycling and regeneration of filtering material across different washing stages. Industrial [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":404185,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"project_category":[37,39,38],"project_tag":[],"class_list":["post-406287","project","type-project","status-publish","has-post-thumbnail","hentry","project_category-3d-design-and-drawing","project_category-computer-simulations","project_category-mechanical-and-boilerworks"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Leach plant - Steyk<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/steykmp.com\/en\/project\/leach-plant\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Leach plant - Steyk\" \/>\n<meta property=\"og:description\" content=\"Biogas Treatment and Washing Plant for Livestock Waste ValorizationProject DescriptionIntegral design of a biogas purification plant derived from slurry fermentation. The system consists of a set of large-scale tanks manufactured in Glass-Fiber Reinforced Polyester (GRP), interconnected by a complex network of piping for the recycling and regeneration of filtering material across different washing stages. 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