{"id":406293,"date":"2026-04-08T10:28:09","date_gmt":"2026-04-08T10:28:09","guid":{"rendered":"https:\/\/steykmp.com\/project\/structure-for-reactors\/"},"modified":"2026-04-24T10:00:59","modified_gmt":"2026-04-24T10:00:59","slug":"structure-for-reactors","status":"publish","type":"project","link":"https:\/\/steykmp.com\/en\/project\/structure-for-reactors\/","title":{"rendered":"Structure for reactors"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; disabled_on=&#8221;off|off|off&#8221; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;||0px||false|false&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243; background_color=&#8221;#000000&#8243;][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; custom_padding_last_edited=&#8221;on|tablet&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#000000&#8243; custom_padding=&#8221;4px||151px||false|false&#8221; custom_padding_tablet=&#8221;50px||||false|false&#8221; custom_padding_phone=&#8221;50px||||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row custom_padding_last_edited=&#8221;on|desktop&#8221; admin_label=&#8221;FBlurb V18 &#8211; Five &#8211; Row&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;1170px&#8221; custom_padding=&#8221;||||false|false&#8221; custom_padding_tablet=&#8221;||30px||false|false&#8221; custom_padding_phone=&#8221;||30px||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text admin_label=&#8221;FBlurb V18 &#8211; Five &#8211; Text &#8211; Collaborative solutions<br \/>\nfor your business&#8221; _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;57a2d311-b318-4b1e-9e00-5caa32fe9e75&#8243; global_colors_info=&#8221;{}&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]<\/p>\n<h1>Support Structure and Lifting Logistics for Chemical Reactors<\/h1>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; column_structure=&#8221;1_4,3_4&#8243; border_color_all=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;1_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_heading_font|600|||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; text_font_size=&#8221;19px&#8221; text_line_height=&#8221;1.1em&#8221; text_letter_spacing=&#8221;1px&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]Project Description[\/et_pb_text][\/et_pb_column][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;3_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_body_font||||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]Integral design, structural calculation, and construction detailing of a complex metallic infrastructure for the support of a battery of 10 industrial reactors. The project includes the integration of elevated operating platforms, standardized access points, and raw material loading systems using hoist-type lifting equipment.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; column_structure=&#8221;1_4,3_4&#8243; border_color_all=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;1_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_heading_font|600|||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; text_font_size=&#8221;19px&#8221; text_line_height=&#8221;1.1em&#8221; text_letter_spacing=&#8221;1px&#8221; sticky_enabled=&#8221;0&#8243;]Industrial Sector [\/et_pb_text][\/et_pb_column][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;3_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_body_font||||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]Organic Chemistry (Large-scale processing).[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; column_structure=&#8221;1_4,3_4&#8243; border_color_all=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;1_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_heading_font|600|||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; text_font_size=&#8221;19px&#8221; text_line_height=&#8221;1.1em&#8221; text_letter_spacing=&#8221;1px&#8221; sticky_enabled=&#8221;0&#8243; hover_enabled=&#8221;0&#8243;]<\/p>\n<p>Technological Challenge<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;3_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_body_font||||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]<\/p>\n<p>The primary challenge was the dimensioning of a structure capable of supporting a static load exceeding <strong>22 tons of product per reactor<\/strong>, as well as the dynamic loads derived from agitation to guarantee the overall stability of the assembly. A critical client requirement was the execution of a <strong>100% bolted structure<\/strong>, eliminating <em>in-situ<\/em> welding to minimize ignition risks in Fire Protection\/Explosive Atmosphere (ATEX\/PCI) environments, while also ensuring resistance to environmental chemical corrosion. <\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; column_structure=&#8221;1_4,3_4&#8243; border_color_all=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;1_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_heading_font|600|||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; text_font_size=&#8221;19px&#8221; text_line_height=&#8221;1.1em&#8221; text_letter_spacing=&#8221;1px&#8221; sticky_enabled=&#8221;0&#8243; hover_enabled=&#8221;0&#8243;]<\/p>\n<p>Development<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;3_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_body_font||||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]Mechanical resistance calculations and stress analysis of the metallic skeleton were performed using Cype3D, defining the dimensioning of footings and special foundations for heavy loads. Using advanced modeling software, precision cutting plans and sequential assembly diagrams were generated. The design incorporated elevated &#8220;stages&#8221; or catwalks dimensioned for solids reception and defined a surface treatment protocol with high-resistance epoxy coatings for anti-corrosive protection.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; column_structure=&#8221;1_4,3_4&#8243; border_color_all=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243; custom_margin=&#8221;|auto|22px|auto||&#8221;][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;1_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_heading_font|600|||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; text_font_size=&#8221;19px&#8221; text_line_height=&#8221;1.1em&#8221; text_letter_spacing=&#8221;1px&#8221; sticky_enabled=&#8221;0&#8243; hover_enabled=&#8221;0&#8243;]Result[\/et_pb_text][\/et_pb_column][et_pb_column _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; type=&#8221;3_4&#8243;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;&#8211;et_global_body_font||||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;]A technical report was developed for a robust and functional infrastructure that allows for the simultaneous operation of the 10 reactors with total structural safety. The bolted solution enabled rapid and safe assembly, strictly complying with the plant&#8217;s fire prevention regulations. The integration of loading zones and access points has optimized internal logistical flow, facilitating the safe and ergonomic delivery of raw materials.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; width=&#8221;85%&#8221; max_width=&#8221;90%&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243; custom_margin=&#8221;50px|auto||auto||&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_code _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<style type=\"text\/css\">\n#foogallery-gallery-402665 .fg-image { width: 300px; }<\/style>\n\t\t\t<div class=\"foogallery foogallery-container foogallery-carousel foogallery-lightbox-foogallery fg-carousel fg-ready fg-light fg-border-thin 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The project includes the integration of elevated operating platforms, standardized access points, and raw material loading systems using hoist-type lifting equipment.Industrial Sector Organic Chemistry (Large-scale [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":406395,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"project_category":[38,36],"project_tag":[],"class_list":["post-406293","project","type-project","status-publish","has-post-thumbnail","hentry","project_category-mechanical-and-boilerworks","project_category-structural-calculations-and-designs"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Structure for reactors - Steyk<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/steykmp.com\/en\/project\/structure-for-reactors\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Structure for reactors - Steyk\" \/>\n<meta property=\"og:description\" content=\"Support Structure and Lifting Logistics for Chemical ReactorsProject DescriptionIntegral design, structural calculation, and construction detailing of a complex metallic infrastructure for the support of a battery of 10 industrial reactors. 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