Storage and Dosing Systems for Solids and Granulates
Project Description
Custom design and development of hoppers and devices for the reception, storage, and discharge of solid materials. Projects focus on creating geometric solutions optimized for product flow, adapting to the rheological characteristics of each granular material.
Industrial Sector
Industrial (Chemistry, Cement, Processes) and Agricultural (Feed, Cereals, and Fertilizers).
Technological Challenge
The primary challenge is ensuring a constant and controlled discharge flow, preventing material buildup or obstruction due to compaction. Specific geometries (cylindrical, troncoconical, pyramidal, or mixed) must be designed based on available space and material type, integrating bottom dosing systems that allow for precise flow management under considerable weight loads.
Development
Working in close collaboration with the client, structures were modeled in SolidWorks, calculating drop angles and necessary structural reinforcements. Multiple discharge mechanisms were integrated as needed: from self-tipping systems for rapid emptying to vibrating bin activators for difficult-to-flow materials or gate valves (guillotine) for micrometric dosing. The design accounts for abrasive wear, and detailed construction plans are prepared in AutoCAD for robust and durable fabrication.
Result
Highly efficient storage units have been delivered, eliminating bottlenecks in raw material reception. The implementation of automated dosing systems has allowed for exact material flow control, optimizing loading and unloading times and increasing overall productivity in both heavy industrial environments and high-tech agricultural operations.
